Integrated Material Handling Solutions Across Every Stage of Your Process
Cyclonaire delivers fully integrated material handling solutions across every stage of your process—through material evaluation, engineered system design, installation, and long-term support.
Pneumatic Conveying SYstems
Custom-designed pneumatic conveying solutions tailored to your application.
Material Testing & Evaluation
Evaluate material behavior to determine the most efficient and reliable conveying method, from bench testing to full scale process testing.
Consulting & system engineering
Expert guidance to define system requirements, and ensure successful implementation.
Turnkey Material Handling Solutions
Fully integrated systems—from testing to engineering, and fabrication to installation, commissioning, and lifetime support.
How to Identify the Right Solution
Every application is different. Selecting the right solution starts with understanding your material, process, and performance requirements.
Material Behavior
We understand not every material is the same. We customize to each situation.
We engineer each system around your specific material’s characteristics to meet the end goal.
Process requirements
Whether your process requires precise batching, continuous feeding, or high-volume conveying, we design the system to integrate seamlessly with your upstream and downstream equipment.
performance goals
Define the outcomes the system needs to achieve—throughput, transfer distance, product quality, dust control, energy use, uptime, and long-term reliability. Cyclonaire engineers each solution around measurable performance requirements and the demands of your operation.
Operational constraints
Every facility has practical limits that influence system design, including available space, existing equipment, routing, utilities, maintenance access, environmental conditions, and production schedules. Cyclonaire designs around those constraints to deliver a solution that integrates effectively with your operation.
Because every rate is different, every material is different, and every site layout is different, it drives a uniqueness into every machine we make.
Discover our Key Offerings
Let us help you find the perfect solution for your industrial needs.
Pneumatic Conveying Systems
Engineer dense, semi-dense, and dilute phase pneumatic conveying systems tailored to material behavior, throughput requirements, and process conditions.
Commissioning &
Start-Up
Validate system functionality, establish baseline performance, and prepare equipment and operators for reliable operation from startup.
Industrial automation & smart control systems
Integrate automation, controls, monitoring, and system data to improve visibility, operational efficiency, and long-term performance.
Material Handling Consulting & System Engineering
Define system requirements, evaluate process challenges, and develop practical engineering strategies aligned with material and operational needs.
Material Handling Project Engineering
Develop detailed system layouts, equipment specifications, and integrated engineering solutions designed for performance, reliability, and implementation.
turnkey material handling solutions
Deliver fully integrated material handling solutions from testing and engineering through fabrication, installation, commissioning, and lifetime support.
Material Testing & evaluation
Evaluate material behavior through application-specific testing to help determine appropriate conveying methods, equipment, and system design requirements.
partner with cyclonaire
Bring us your material handling challenge. We’ll work with your team to understand the application, evaluate the options, and develop the RIGHT SOLUTION for your operation.
Cyclonaire’s Expertise and Experience
Discover Cyclonaire’s impressive track record in the conveying equipment manufacturing industry.
Years of Experience
50+
Material Handling Solutions Provided
1000+
Industries Served
20+
Diverse Material Types Conveyed
200+
Frequently Asked Questions
Answers to Common Inquiries
Pneumatic conveying is ideal for enclosed, dust-controlled transport of dry bulk materials over complex routes or long distances. The best approach is to evaluate material characteristics, conveying distance, capacity requirements, and system constraints. Material testing is often required to confirm feasibility and optimize system design.
Dilute phase conveying uses high air velocity to suspend particles in the airstream, making it suitable for non-fragile materials and longer distances. Dense phase conveying operates at lower velocities with higher material-to-air ratios, reducing degradation and wear—making it ideal for fragile, abrasive, or high-value materials.
Material behavior varies significantly under conveying conditions. Testing evaluates properties such as bulk density, particle size, abrasiveness, and flow characteristics to determine the optimal conveying method, air velocity, and system configuration—reducing risk and improving long-term performance.
Factors such as particle size, shape, density, moisture content, and cohesiveness influence how material flows through a system. These characteristics affect air velocity requirements, pressure, wear rates, and the risk of plugging or degradation.
Pneumatic conveying is widely used in industries such as food processing, chemicals, plastics, minerals, power generation, and battery manufacturing—anywhere dry bulk materials need to be transported efficiently and safely.
Because pneumatic systems are fully enclosed, they inherently reduce dust emissions. Additional components such as filters, cyclones, and bin vents are used to separate material from air and maintain clean, safe operating environments.
Turnkey solutions provide a single-source approach from engineering and design through installation and commissioning. This reduces project complexity, improves coordination, and ensures all system components are optimized to work together.
Smart controls and automation enable real-time monitoring, system optimization, and predictive maintenance. This improves efficiency, reduces downtime, and provides greater visibility into system performance.
Plugging can occur due to improper air velocity, high moisture content, cohesive materials, or poor system design. Proper material testing and engineering design are critical to preventing these issues.
Reliability is achieved through proper system design, quality components, and ongoing support. This includes selecting the right conveying method, integrating appropriate controls, and implementing preventative maintenance strategies.
Yes. Cyclonaire offers material testing and engineering support to evaluate your application and recommend the most efficient and reliable conveying solution.
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